restoration | Mr. Fix It DIY https://mrfixitdiy.com DIY, Home Improvement & How-to Tutorials Thu, 01 Jun 2023 15:23:27 +0000 en-US hourly 1 https://wordpress.org/?v=6.7.2 https://mrfixitdiy.com/wp-content/uploads/2017/01/cropped-17_Website_Thumb-32x32.jpg restoration | Mr. Fix It DIY https://mrfixitdiy.com 32 32 DIY Entryway Overhaul! https://mrfixitdiy.com/diy-entryway-overhaul/?utm_source=rss&utm_medium=rss&utm_campaign=diy-entryway-overhaul&utm_source=rss&utm_medium=rss&utm_campaign=diy-entryway-overhaul Tue, 30 May 2023 15:00:32 +0000 https://mrfixitdiy.com/?p=25479 DIY Entryway Overhaul You only get one chance to make a first impression! It’s true in all aspects of life including your front door. Unfortunately when it came to our house, the front entryway was looking pretty drab and gross. Not to worry, I tackled a full DIY Entryway Overhaul complete with front Door Restoration […]

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DIY Entryway Overhaul

You only get one chance to make a first impression! It’s true in all aspects of life including your front door. Unfortunately when it came to our house, the front entryway was looking pretty drab and gross. Not to worry, I tackled a full DIY Entryway Overhaul complete with front Door Restoration and new hardware with the help from my friends from Minwax and Schlage! If you’re interested in watching the whole entry transformation, check out the full video here.

This project contains paid product integrations from Minwax and Schlage Locks. All opinions herein are my own. This post also contains affiliate links for your convenience. Visit my disclosure page for more information on affiliate and compensation this site accepts. 

The Issue:

old wooden doors painted minwax door restorationThe various shades of brown paint on the doors and surrounding area really don’t stand out against the beige brick that features on the majority of the house. Also, the solid wood doors have been painted over umpteen times and have lost their character.

The Goal:

The goal of the project is to bring some visual interest to the front entryway with sharp contrast against the beige brick, and a combination of tones and textures.

Step 1: Paint (the Walls)

I think when it comes to painting, there’s not much to say. Pretty self explanatory, right? Well there are a few helpful tips that I can share about painting to make your life easier.

    1.  Make sure you choose the right nap for your roller! Nap refers to the length of the fibers on the roller. A higher Nap means longer fibers so it is better suited to get into the nooks and crannies of a rougher surface. A lower nap number means it’s better suited for a smoother surface. For this project I’m using a 3/4″ nap for the rough walls and a 1/4″ nap for the smooth trim pieces.
    2. Taping – I’m not a huge fan of using a lot of tape for a couple reasons. #1 is that it creates a lot of waste to deal with, and #2 is it tends to give people a false sense of security and lets you be sloppy. However, a lot of tapes bleed under the edge and you end up having to fix it later anyway, adding a lot of time to the project. I use Frog Tape mostly and make sure to wet the edge of the tape when I put it up which activates their edge lock adhesive and gives much cleaner tape lines.

Step 2: Strip Paint On the Doors

minwax door restoration strip paintThere’s no secret in saying that restoring old doors is a lot of work and not the most fun one can have on a weekend! However, replacing wooden doors can also be extremely expensive so if you can spare the time and don’t mind a little hard work, you can get beautiful results. The first step is to use paint stripper. Add a generous coat(s) and let it sit for about 15 minutes and then come back through with a good, solid metal scraper and take your time peeling the layers off. You may have to do it several times depending on the amount of paint on the doors. Wear your gloves, eye protection, and a good respirator because this stuff can be noxious!

Step 3: Sand the Doors

sanding wood doors door restoration minwaxAfter stripping, it’s not uncommon to feel like you’ve really made a mistake. It will likely look horrible! But don’t worry, get out a sander with some 80 grit paper and get to work. You’ll quickly start to see the raw wood and start to feel better about your decision. Work your way up through the grits until at least 220 grit. (I usually go 80 grit, 120 grit, and 220 grit)

Pay close attention to the details. The more detail your door has, the harder it’s going to be. It can be pretty tricky to get into those spaces but I recommend getting a small wire brush, sanding sponges, and utilizing paint stripper as much as possible to make your life easier. It takes time, there’s no way around that!

Step 4: (Pre) Stain the Doors

prestain conditioner minwax wood door restore

Choosing the right stain products for your doors is important. I like to use Oil-Based products on any outdoor project because it provides a more durable, harder finish over the longterm than its water-based counterpart. DON’T MIX AND MATCH oil and water-based. I also always like to use a quality Minwax Oil-based pre-stain conditioner. The pre-stain conditioner evens out the wood to create a more uniform stain look and remove any unsightly blotching that can sometimes occur. It’s especially important on old doors that have previously had other finishes previously applied. I applied it with a cheap chip brush and let it set up for about 30 minutes before staining.

stain wood doors minwax door restoration

For this project I chose the Minwax Oil-based Early American stain for the doors. I thought it gave a nice, warm contrast to the green and tan trim we chose for our color scheme. For staining, I also used a chip brush and followed it up with a rag to wipe off any excess after it sat on the wood for a few minutes. For more staining tips, check out this previous project article.

Step 5: Seal the Doors

minwax door restoration helmsman spar urethane A quality top coat can be a make or break step for restoring doors. In professional setups, they have a dedicated spray booth to get the best quality application possible. But you’re not a pro so just do your best. You can still get a great finish. I chose to use the Minwax Oil-based Helmsman Spar Urethane on these doors. It’s a great, durable finish that will provide years of UV and weather protection. I applied it with a brand new, high quality bristle brush in the direction of the wood grain and allowed it to set up according to the dry time on the can. Then I sanded the doors lightly with 400 grit paper and applied another coat. Then I repeated that process again for a solid 3 coat application.

Step 6: Update the Hardware

schlage door lock minwax door restorationLastly, to get a modern/rustic vibe, it’s time to update the hardware on the doors. I used the Century Matte Black Hardware and Century Touch Deadbolt from my friends at Schlage Locks.These doors required a little updating in order to install the new hardware which included installing a new patch in the old strike plate area and chiseling it out so it has a nice finished look. If you want to learn more about how to fix your old doors to install new hardware and update strike plates, make sure you check out this video where I walk you through the whole process! 

minwax door restoration schlage door locks

So that’s it for this project! I hope you enjoyed it and I hope it inspires you to tackle a door project you may have been too nervous to take on! 

If you’re interested in learning more about staining and/or restoring old furniture and household items, check out these other articles.

Restoring a 100 Year Old Tool Chest

How to Refinish Wood Furniture

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How to Refinish Wood Furniture https://mrfixitdiy.com/refinish-wood-furniture/?utm_source=rss&utm_medium=rss&utm_campaign=refinish-wood-furniture&utm_source=rss&utm_medium=rss&utm_campaign=refinish-wood-furniture Fri, 01 Jul 2022 02:18:56 +0000 https://mrfixitdiy.com/?p=23712 How to Refinish Wood Furniture Who hasn’t thought about picking up that dated piece of wood furniture and bringing it new life? Is it worth it? In this article I’ll show you how to refinish wood furniture and breathe new life into it. I’ll show you my process for how I go about refinishing wood […]

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How to Refinish Wood Furniture

how to refinish wood furniture minwax color stains

Who hasn’t thought about picking up that dated piece of wood furniture and bringing it new life? Is it worth it? In this article I’ll show you how to refinish wood furniture and breathe new life into it. I’ll show you my process for how I go about refinishing wood furniture.

 

This project contains a paid product integration from Minwax. All opinions are herein are my own. Visit my disclosure page for more information on affiliate and compensation this site accepts. 

Step #1: SAND!

sanding how to refinish wood furniture minwax coloI know what you’re thinking, “I hate sanding!”. I know. Trust me, so do I. However, if you want to have a quality finish when it’s all said and done, you have to do a good job with your prep. Depending on the piece of furniture you’re working with and the finish you are planning to add on top of the current, this could either be fast or incredibly painstaking. If you’re going to be painting over the current finish, a light sand is probably enough. However, if you’re going to be re-staining, it’s best to get down to the raw wood and that takes time and effort.

I always start with 80-grit and remove as much of the old clear coat and stain as possible. Once I’ve got most of the material removed, then I’ll move on to 120-grit before doing another pass at 220-grit. 220-grit is sufficient for most finishes but I’ll occasionally go up to 400-grit on tabletops and desks.

Paint vs Stain

Paint:

  • Painting requires less sanding. Often times just scuffing up the existing finish is adequate to prep the surface.
  • Always use a quality primer over the existing finish before adding your new paint finish.

Stain:

  • Requires more prep work and sanding. Often sanding all surfaces down to 220 grit and removing any existing stain.
  • Occasionally you can stain a darker color over a lighter color without as much sanding.

STEP #2: Pre-Condition

pre-stain conditioner minwax wood refinishing how to mrfixitdiyWith the majority of the sanding out of the way you’re ready for a new finish….almost! Don’t overlook a quality pre-conditioner if you’re going to be using a stain. ESPECIALLY if you’re refinishing a piece of furniture made out of a soft wood (pine, alder, etc). If you’re going to be staining a soft wood (and even some hardwoods), get in the habit of using a pre-conditioner. For this project, I used Minwax Water Based Pre-Stain Wood Conditioner. Pre-conditioning helps even out stains so you don’t end up with blotchy spots. Pre-conditioner can also help with spots you may not have been able to fully remove the old finish. It just helps even out the finish and is a great habit to get into using.

Step #3: Choosing a Stain

Choosing the right stain is essential for the success of your finished product. There are a bunch of variables to consider including the final color of the piece. One of the biggest things to consider is:

Oil-Based vs Water-Based:

Oil-Based:

  • Pro: Oil based finishes are typically more durable
  • Pro: Oil based finishes usually don’t raise grain require additional sanding
  • Con: Oil based have longer drying time and heavy odors
  • Con: Oil based are less eco-friendly and require solvents/thinners to clean up

Water Based: 

  • Pro: Water-based are easy to work with and clean up
  • Pro: Water-based stains are UV resistant
  • Pro: Water-based stains are more forgiving and easily fixed if a mistake is made
  • Pro: Fast dry time and low odor
  • Con: Water-based often raises grain in wood projects requiring sanding between coats
  • Con: Water-based are not as durable as oil-based

minwax color stain refinishing wood furniture mrfixitdiy

Choosing the proper finish is largely a matter of preference and what is available. Typically water-based is more forgiving for the average DIY because it requires less patience between coats, and is typically easier to work with.

In this case I’m using the new color stains from Minwax, specifically Minwax Semi-Transparent Color Stain in the color Royal Pine. These stains come in both a solid color and semi-transparent color. The solid color is more like a paint in that it doesn’t show as much wood grain. The semi-transparent allows more wood grain to show through the finish color. What’s really unique about these stains is that you can tint them to over 240+ colors!

Step #4: Applying the Stain

Each stain and finish varies a little bit in its suggested application. Make sure you take the time to read the label on your stain or finish to make sure you are applying it correctly. Some stains suggest a foam brush or rag while others recommend a specific type of brush for best application. Check out this other article to dive into the differences between spraying, brushing, and wiping on. Other things to consider are making sure you are in a well ventilated space and making sure you are staining/finishing in the proper temperature window for your finish. Again, this should all be outlined on the packaging of your stain/finish

Step #5: Sealing or Top Coating

Typically when you’re finished staining a piece of furniture, you’ll want to apply a top coat/clear coat for protection and/or shine. Typical finishes for clear coats are Satin, Semi-Gloss, and Gloss. These are just a matter of personal preference for your project. There are a large variety of finishes for your top coat typically in the form of a “urethane”.

minwax polyurethane one coat how to refinish wood furniture mrfixitdiyMake sure you choose one based on the location of the finished product (indoor/outdoor), and in the sheen you want for your project. Also, you CAN apply an oil-based polyurethane or similar over top of a water based stain. However, this requires that your water-based stain is COMPLETELY dry and cured. I DO NOT recommend applying a water based finish over an oil-based stain. I used Minwax One Coat Polyurethane.

Waxing 

Occasionally I may use a paste wax as the final finish instead of or in addition to a polyurethane finish. The wax also offers protection to the furniture/finish but it doesn’t harden to the consistency of a urethane top coat. You can apply a paste wax over a urethane finish pending you add it in thin layers and buff between each. Keep in mind that the wax may alter the sheen of your urethane finish.

Step #6: Be Patient

Refinishing a piece of furniture is a lot of work and not for the faint of heart. But if it was easy you wouldn’t be able to find these old wooden pieces for free or cheap. It takes time to get the finish you want. After all, they don’t make them like they used to!

If you enjoyed this content, please check out some of these other articles you might enjoy.

An Idiot’s Guide to Wood Finishing

Restoring a Backyard Playset

 

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Restoring a Backyard Playset https://mrfixitdiy.com/restoring-a-backyard-playset/?utm_source=rss&utm_medium=rss&utm_campaign=restoring-a-backyard-playset&utm_source=rss&utm_medium=rss&utm_campaign=restoring-a-backyard-playset Thu, 05 Aug 2021 19:00:14 +0000 https://mrfixitdiy.com/?p=18672 Restoring a Backyard Playset Sometimes you just get lucky! That’s what happened when my brother and I stumbled upon this old backyard playset for FREE! Sure it needs a little TLC, but that’s not a problem. In this article I’m going to show you the steps of restoring a backyard playset so it’s as good […]

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Restoring a Backyard Playset

playset restoration thompsons water sealSometimes you just get lucky! That’s what happened when my brother and I stumbled upon this old backyard playset for FREE! Sure it needs a little TLC, but that’s not a problem. In this article I’m going to show you the steps of restoring a backyard playset so it’s as good as new!

This project contains a paid product integration from Thompson’s WaterSeal. All opinions herein are my own. Visit my disclosure page for more information on affiliate and compensation this site accepts. 

While I was home in New York a few weeks ago, my brother got a lead on a free playset from a few friends. Their kids have long outgrown it. They were planning to toss it so we offered to come pick it up and haul it away. Apart from it being pretty weathered, all the major components were still intact. So we hitched up the trailer and hauled it back to my brother’s house.

Assembling the Playset

building the playset

After about 45 minutes of assembly (and some heavy lifting), the playset was back together and we got a good sense of how much work it needed to be restored. Fortunately, apart from the wood being really weathered and the finish needing to be replaced, it was in decent shape. Nothing major was missing and they had the original roof panels too!

 

The wood frame of the playset hasn’t been sealed or kept up with for quite a few years so it was pretty clear it was in need of a good sealant. The wood was weathered through and the finish had been completely worn off in some spots. Fortunately there weren’t any major areas of rot or cracking that needed to be replaced.

Sealing & Restoring the Playset

thompsons water seal playset restorationWe wanted to stain the playset so it looked pretty close to the original finish. We found the Autumn Brown Semi-Transparent Stain and Sealer at Lowe’s and thought it’d be a perfect fit for this project. The first thing I did was go around the playset and used a putty knife to just knock off any old flaking finish and scraped off any dirt that had accumulated on it.

 

From there, my brother and I tag teamed the whole playset making sure to cover every inch with the new stain and sealant. We used a combination of a brush and a roller to cover the whole thing.

Another great feature of the stain & sealant we chose is that it is a single coat application. No need to go over it a second time which saves a lot of time. The stain & sealer went on simple and smooth. It covered the discolored areas easily and completely blended it to make it look like a seamless finish. It provides ultimate protection from water and sun damage, giving it long-lasting, durable protection.

We used about half of the gallon container to finish the whole playset. Cleaning up was super easy with just some warm water because it’s a water based product.

Finished Product

We were super happy with how the playset came back to life. Restoring a backyard playset like this is a super easy project. You’d never know it wasn’t new by looking at it! For less than $50 and a couple hours of work, we were able to give the kids an awesome new place to play. The kids absolutely loved it!

I would call this project a serious score! Now if only every project was this easy!

If you liked this project, here are a few other lawn & garden projects and tutorials you might enjoy.

And Click here for more Thompson’s WaterSeal project ideas and inspiration. 

 

How to Install Artificial Turf

How to Restore a Wheelbarrow

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How to Restore Old Hand Planes https://mrfixitdiy.com/how-to-restore-old-hand-planes/?utm_source=rss&utm_medium=rss&utm_campaign=how-to-restore-old-hand-planes&utm_source=rss&utm_medium=rss&utm_campaign=how-to-restore-old-hand-planes Fri, 22 Jun 2018 22:31:15 +0000 https://mrfixitdiy.com/?p=2208 How to Restore Old Hand Planes In this DIY tool restoration project I’ll show you how to restore old hand planes as I take some of my Grandfather’s old hand planes and give them a new life in my workshop. My Mom came out to visit a few months back and she brought me a […]

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How to Restore Old Hand Planes

In this DIY tool restoration project I’ll show you how to restore old hand planes as I take some of my Grandfather’s old hand planes and give them a new life in my workshop.

old rusty stanley hand planesMy Mom came out to visit a few months back and she brought me a couple old hand planes that belonged to my grandfather (A Stanley #78 and a Stanley #60 1/2). My grandfather was a carpenter, but he passed away long before I got really interested in woodworking. I don’t do a ton of hand tool work, but I still felt the desire to restore them and give them new life. I’ve become accustom to using hand tools a bit more over the last couple years so I’m excited to restore them and incorporate them in some of my future projects. Watch the video above to follow along to see how I did it.

Disclosure: This post contains a paid product placement by The WD40 Company. All views and opinions are my own. 

Disassembling the Planes

disassembling hand planes restoration

The hand planes have been sitting in my uncle’s toolbox for years, and they’re covered with rust, grime, and the general wear and tear of all those years in the woodshop. I started by taking them apart. Some areas were in worse shape than others a couple of the knobs and screws were a little lodged in with rust, so I used some WD40 Specialist Rust Release Penetrant Spray to loosen them.

WD40 rust release spray on hand planesIn particular, the brass adjustment wheel on the front of the 60 1/2 was pretty seized up. I didn’t want to damage it, so I took an old work glove that was ready to be thrown away and cut a couple of the fingers off. Then I slipped those over the pliers to protect the brass while I broke it loose. This protected the knob, and in addition to the spray worked really wheel to loosening the wheel.

Cleaning & Honing

soaking hand plane parts in WD40 rust remover soakNext, I took all the loose parts and set them in a plastic tub and poured some WD40 Specialist Rust Remover Soak for a couple hours. This helped loosen the surface rust on the tools. Then I pulled each piece and scrubbed them down with a wire brush and some 000 steel wool. The parts were already looking really good.

 

reference lines on plane bodies for honingWith the rust removed, it was time to hone the plane bodies. The soles of the planes needed to be flattened out, so I took a Sharpie and made some reference lines across the soles of each plane. Then, I used some spray adhesive to secure three separate sandpapers to a microflat stone I have (120, 220, 320 grit) You could use any flat surface to do this, I just happen to have a microflat stone that was left at my house flattening hand plane bodies with sand paperwhen I moved in. So I worked the plane bodies across the various grits until I was able to flatten them. The sharpie lines give you reference for your progress.

Once the bodies were honed, I considered spray painting them. But after speaking to a friend about it, he said it took my grandfather like 30 years to get them that way. So I decided that I liked the character that the used look gave them and left them as is. I care about the function of the tool, not necessarily if it looks brand new.

Sharpening the Irons

sharpening hand plane iron with whetstone and honing guideLuckily the irons were in pretty decent shape, save for a couple chips here and there. I admit, I’m no expert on sharpening blades. So I had to do a lot of research and I found some great tutorials by the likes of Paul Sellers and Ron Hock (“The Perfect Edge”) which really helped me. I went to Rockler and picked up a few Japanese combination water stones. I also bought a honing guide and went to town sharpening the irons. Starting on the low side of the first stone (250 grit) I worked to take off the chips. Then I worked my way up to the 6000 grit stone. I used the Ron Hock ruler trick to flatten the backs of the irons. To finish off the sharpening, I ran the irons against a piece of leather to remove the final burr.

I managed to get them in really good shape and nice and sharp. This is actually my first time sharpening irons so I’m confident if I can do it, so can you.

Reassembly & Finished Planes!

reassembling stanley 60 1/2 planeI put them back together with a screwdriver and messed around setting the blade depths on the cutting irons.

Then I tested them out on a scrap piece of cherry, and I’m happy to report that they work great! It’s pretty cool to have my grandfather’s tools as a part of my shop. I’m still trying to track down a few little missing parts to round out the planes but they work Stanley hand plane shavingsas is for now. I look forward to incorporating them in future projects!

If you liked this project, check out some of the other cool stuff I’ve worked on!

Restoring an Old Wheelbarrow

Wooden Banksy Wall Art

And of course, thank you for checking out this tutorial. I hope to see you guys next time!

restored Stanley hand planes

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How to Restore a Wheelbarrow https://mrfixitdiy.com/restore-a-wheelbarrow/?utm_source=rss&utm_medium=rss&utm_campaign=restore-a-wheelbarrow&utm_source=rss&utm_medium=rss&utm_campaign=restore-a-wheelbarrow https://mrfixitdiy.com/restore-a-wheelbarrow/#comments Sat, 19 May 2018 00:30:35 +0000 https://mrfixitdiy.com/?p=1914 How to Restore a Wheelbarrow In this project tutorial I’ll show you how to restore a wheelbarrow by taking an old pile of rusting wheelbarrow parts and transforming it into a fully functional wheelbarrow that’s as good as new! Disclosure: This post contains a paid product placement by The WD40 Company. All views and opinions […]

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How to Restore a Wheelbarrow

In this project tutorial I’ll show you how to restore a wheelbarrow by taking an old pile of rusting wheelbarrow parts and transforming it into a fully functional wheelbarrow that’s as good as new!

Disclosure: This post contains a paid product placement by The WD40 Company. All views and opinions are my own. 

rusted wheelbarrow restorationWhen I moved into this house I found a bunch of old wheelbarrow parts rusting away in the backyard. Rather than tossing them in the dumpster, I knew I wanted to restore it somewhere down the line so I’ve been holding onto it for a few years until I could get around to it. Most of the wheelbarrow parts are actually in pretty good shape with the majority just being surface rust. Sure I could just buy a new wheelbarrow if I wanted to, but where’s the fun in that? You know the old saying, one man’s trash is another man’s wheelbarrow!

Rust Removal

Wd40 rust release sprayBefore I could do much with this wheelbarrow, I had to start by taking off all that surface rust which was a pretty big task in and of itself. I started by soaking all the smaller components in WD-40 Specialist Industrial-Strength Cleaner & Degreaser and used some WD-40 Specialist Rust Release Penetrant Spray to loosen up the old rusted bolts on some of the hardware. I had to do a little persuading with the old parts to get them apart which involved me just smashing the old wood with a hammer, but once they were all apart I could let them soak for a little while. 

In addition to the legendary blue and yellow can, WD-40 Company has a full range of high performance products for maintenance, repair, cleaning, and industrial applications for all manner of enthusiasts, professionals, DIYers, and homeowners. To see the full range of their products, check out their website at www.wd40.com.

 

angle grinder rust removal wheelbarrow restorationNext I could focus on the tub itself. This would’ve been a great task for a sandblaster but since I don’t have one I used a flap disc on my angle grinder for the majority of the removal. I also used some low grit sandpaper on my orbital sander, and a wire brush attachment on my drill. It took a while to get down to the bare metal on the whole tub.

And then once the tub was done, I had to do the same thing to all the smaller hardware components!  

Priming & Painting

priming wheelbarrow restorationFinally, after a whole bunch of grinding and sanding, I had all the pieces brought back down to the bare metal and ready for primer. I sprayed the whole thing with a few coats of rust sealing metal primer with my Graco Paint Sprayer.

painting wheelbarrow restore a wheelbarrowOriginally this wheelbarrow was blue, which I didn’t know until I started sanding it down but since I’m redoing it, I decided to make it a little more “On Brand” this time around and painted the tub a bright orange. I couldn’t find the orange color for my sprayer so I got stuck spraying the whole thing with the trusty old rattle can method. For the hardware components, I decided to make those all black so I sprayed them with a few coats as well and then sealed the whole thing with a few coats of high gloss clear coat.

Making the Handles

cutting maple sawstop wheelbarrow restorationWhile all that set up, I started in on the new handles and wedges for the wheelbarrow. I started by milling down some hard maple that I had lying around into long rectangles for the handles. Normally I probably wouldn’t use maple for this because it’s a pretty nice hardwood for a wheelbarrow that’s gonna get some abuse outside but I wasn’t about to go buy something else. And yes, I could’ve bought pre-made handles too but again, Where’s the fun in that? It’ll just be the nicest handled wheelbarrow around when it’s done. The handles ended up being about 61″ long by 1.5″ thick. 

Shaping the Handles

Milwaukee angle grinder flap disk grinding mapleWhen it came time to shape the handles I wasn’t really sure how I was gonna do it but I decided to try and just use the angle grinder and the flap disc since I used it for just about everything else and it worked out great. I was able to rough shape them into something that was pretty ergonomic and then finish them off with some sandpaper. Then I started figuring out where the hardware was going to line up on the handles and drilled some holes in them.

Rough Assembly & Making Wedges

In hindsight, I should’ve done all the rough assembly first before I primed & painted everything just so I wouldn’t beat up on the paint job so much wrenching on it and moving it around. But I figured if it can’t hold up to being put together and taken apart of bunch of times, then it won’t hold up to much abuse anyway down the line.

tape measure measuring wheelbarrowSince I didn’t have any old parts to base the wedges off, I didn’t really know what the angle needed to be or how long they needed to be so I rough assembled the wheelbarrow to try and get a sense of how it was going to be so I could figure out how to make them and also where the wheel was going to fall. The old wheel was pretty dry rot so I did end up spending money on a new one and decided to go with a solid rubber tire. I also bought new glavanized nuts and bolts to hopefully stop the rust from happening again down the line.

drill press drilling mortisesOnce I had an idea of what to do for the wedges, I cut them on the table saw and then used the drill press to mortise out some holes so that I could have an area to adjust them if I needed to which ended up working out pretty good. The finished wedges ended up being 19″ long by 1.5″ wide and tapered from 1 3/4″ to 1″. I didn’t do the math on the angle. 

Finishing the Handles

oiling maple handles danish oil wheelbarrow restoreBefore I did the final reassembly of everything, I wiped down all the maple with a couple coats of Danish oil (I said Tung Oil in the video but I actually used Danish Oil) finish to help it withstand the outdoor elements. I’ll have to reapply down the line but for now a couple coats should be fine.

Final Assembly

wheelbarrow restoration assemblyI’m pretty sure there was an easier way to get this thing back together than the way I did it, but after a bunch of messing around, I finally got it all put back together and tightened down.

wheelbarrow liner wheelbarrow restorationI added one last thing to this wheelbarrow and that is this wheelbarrow liner insert to try and keep the paint job on the inside of the tub intact for a little while and hopefully protect it for a little while. These are manufactured by a local company and one was sent over to me to test out so I figured I’d give it a shot and see how it works out.

Well that is it for this project! I hope you guys enjoyed it. I know I had a ton of fun bringing this old wheelbarrow back to life. It’s not something I do very often so it was a fun little restoration challenge and I’d definitely like to do some more of it down the line. I want to say a quick thank you to WD-40 for making this project possible and I encourage you guys to check out some of their new line of products for your DIY and home improvement projects at http://www.wd40.com/

finished wheelbarrow restoration

 

 

 

 

 

 

 

 

If you liked this project, consider checking out some of these other outdoor DIY Projects!

DIY Paver Walkway Install

DIY Vertical Pallet Garden

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